Total Productive Maintenance

Optimise your operations with our Total Productive Maintenance programme, designed to enhance productivity, reduce costs, and improve equipment effectiveness
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Empower your workforce with KPMG in India's Total Productive Maintenance (TPM) learning and certification services and harness the power of Total Productive Maintenance to gain a leading edge in the industry.

A proven path to operational excellence, TPM is a highly regarded methodology for businesses seeking to optimise operations and management. Many companies are embracing TPM's structured approach, clear milestones, and measurable results to achieve impressive outcomes. It is a comprehensive approach to asset management that aims to achieve maximum output by eliminating unplanned downtime, improving productivity, and ensuring that machinery and equipment operate at optimal efficiency. TPM integrates maintenance into the everyday operations of an organisation and involves all employees – from top management to frontline workers.

Why KPMG in India?

KPMG in India is a leading provider of TPM training, consulting, and implementation support, helping companies develop skilled professionals who can drive successful TPM initiatives. Through this approach, we aim to create a culture of proactive maintenance and continuous improvement, ultimately leading to higher operational efficiency, reduced costs, and increased equipment lifespan across the organisation for all our clients.

We have a well-established track record of working with reputed clients across diverse industries. Our success stories from our past engagements with our clients, who have achieved significant improvements through our programme, speaks of our extensive experience and expertise in this domain.

    1. Customised to meet your organisational needs

      This programme can be tailored to address your unique challenges and business objectives

    2. Broad approach

      Our TPM offerings go beyond just teaching TPM concepts; it offers ongoing support, guidance and a long-term relationship through our engagement

    3. Structured implementation

      We guide you with clear milestones and measurable indicators

    4. Building a skilled workforce

      Our certification programme cultivates a team of TPM professionals with hands-on learning experience within your organisation

    1. Enhanced operational excellence

      Experience improved productivity, reduced costs, and increased equipment reliability

    2. Faster results

      Structured programme that helps accelerate the adoption and benefits of TPM within your organisation

    3. Sustainable value creation

      Ongoing training to provide continuous improvement and long-term TPM success.

    Key programme highlights

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    Learning from experienced practitioners

    Participants are expected to learn from seasoned industry professionals at KPMG in India, who bring years of experience and deep domain understanding to the training room. Participants are expected to benefit from their practical insights, strategies, and best practices gleaned from successful implementations across diverse industries
     

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    Immersive curriculum featuring blended learning

    To keep participants engaged and cater to diverse learning styles, the programme meticulously combines in-person elements (workshops, hands-on assignments, and personalised coaching) with online self-paced modules





     

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    Latest tools and well-established methodologies

    KPMG in India’s Learning Management System and simulated case studies help in enhancing the TPM learning experience and implementation process







     

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    Industry recognised certification

    Upon completion of the programme, participants will earn a prestigious certification from KPMG in India, validating their proficiency on TPM.







     


    Outcomes and potential benefits

    For organisations

    1. Higher productivity

      Reduced downtime through proactive maintenance, leading to increased output

    2. Enhanced quality

      Improved equipment performance translates to fewer defects and higher quality products

    3. Reduced costs

      Lower maintenance expenses due to fewer breakdowns and extended equipment lifespan

    4. Improved safety culture

      Emphasis on preventive maintenance fosters a safer working environment for employees

    5. Empowered workforce

      Increased employee ownership and responsibility for equipment care

    6. Streamlined processes

      Collaborative efforts across departments improve overall efficiency and communication

    7. Leading advantage

      PM implementation can provide your organisation an edge in terms of cost, quality, and delivery time.

    Organisation

    For individuals

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    1. Enhanced skillset

      Gain a deep understanding of TPM principles and preventive maintenance techniques for equipment analysis

    2. Improved safety awareness

      Learn industry-leading practices for safe equipment operation and maintenance procedures

    3. Increased job satisfaction

      Experience the pride of ownership in maintaining equipment and contributing to a more efficient workplace

    4. Career advancement

      Develop valuable skills to advance your growth within the organisation.

    Who should attend

    Leadership teams

    Leaders who need to champion TPM implementation and create a culture that encourages open communication and employee participation in process improvement.

     

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    Cross-functional teams

    Teams comprising individuals from various departments who are involved in a particular value stream. This fosters a holistic understanding of the process and facilitates collaboration for improvement

    Manufacturing personnel

    Process owners and subject matter experts (SMEs)

    The programme offers valuable learning opportunities for everyone, both beginners and seasoned practitioners, involved in creating a more productive and efficient organisation.

    Product Development Teams

    Anyone interested in TPM

    The programme offers valuable learning opportunities for everyone, both beginners and seasoned practitioners, involved in creating a more productive and efficient organisation.

     

    Anyone interested in quality tools

    Ready to unlock the potential of TPM within your organisation?

    Get in touch with us to discuss your TPM training needs. Let's work together to build a leading advantage through industry leading TPM practices.

    1. Venu Nilgar

      Mobile: +91 9920585206
      in-fmsixsigma@kpmg.com